8 hrs in and got the cases split and both transmission shafts removed, what i thought happened is now confirmed. during the factory pressing operation 2nd gear gear jumped and went to far onto the shaft which is why the main 5th gear doesn't mate correctly to the counter shaft 5th gear, the overall gear set length is supposed to be 103 mm to 103.2 mm for the main shaft. on my main shaft it was reading 102.5 mm for the gear set length because second second gear slid to far when they pressed it , i bought two brand new 5th gears counter and main, i'll be doing the pressing operation tomorrow if all go's well i should be riding sometime on friday, i have to get a good camera that shows fine details what resolution should i get for a reasonable price, so i can post some good pics on this forum. wait till i show you the damage on the gears you won't believe how bad they got
dumb bikers don't get to be old bikers
Last edited by pauli466; 07-20-2016 at 09:23 PM.